Ceramic Tile Hydraulic Press
High Pressure Powder Compacting Hydraulic Press Manufacturer
The Ceramic Tile Hydraulic Press is a high-performance hydraulic forming machine specially designed for the dry pressing production of ceramic tiles, porcelain tiles, and powder-based ceramic products. It uses high-pressure hydraulic force to compact ceramic powder into dense and uniform tile blanks with excellent dimensional accuracy and strength.
It is used in the ceramic manufacturing industry, where high production stability, forming accuracy, and product quality are required.
Sunshine Machinery Co., Ltd. provides comprehensive solutions for powder forming hydraulic presses, with customized configurations designed to meet your specific production needs.
Products Description
| Technical Parameters | YJH-315T | YJH-400T | YJH-500T | YJH-630T | YJH-800T | YJH-1000T | |
| Nominal pressure(KN) | 3150 | 4000 | 5000 | 6300 | 8000 | 10000 | |
| System pressure(Mpa) | 25 | 25 | 25 | 25 | 25 | 25 | |
| Slider stroke(mm) | 500 | 500 | 700 | 800 | 700 | 800 | |
| Maximum opening height(mm) | 800 | 800 | 1000 | 1300 | 1200 | 1500 | |
| Effective size of workbench | The left and right sides | 800 | 800 | 1400 | 1400 | 1200 | 1500 |
| The front and rear sides | 700 | 800 | 1400 | 1400 | 1500 | 1300 | |
| Slider speed(mm/s) | ldle stroke | 120 | 120 | 120 | 120 | 120 | 120 |
| Feeding | 14 | 14 | 15 | 12 | 12-16 | 12 | |
| Back tracking | 69 | 69 | 130 | 130 | 130 | 130 | |
| Ejection force(KN) | - | - | 630 | 1000 | 1000 | 1000 | |
| under cylinder stroke(mm) | - | - | 260 | 320 | 320 | 320 | |
| Motor power(KW) | 15 | 18.5 | 22×2 | 22×2 | 22×2 | 30×2 | |
Proprietary features of powder molding machines
Precision molds ensure stable product dimensions and consistent density, reducing subsequent processing costs.
Equipment Features
Achieving efficient powder forming process
High-rigidity frame design, suitable for high-load cyclic pressing
Smooth hydraulic system operation, meeting pressure requirements at different pressing stages
Adjustable process parameters such as pressure, stroke, and holding time
Supports installation of ceramic molds of different specifications
Worktable and opening space can be designed according to product dimensions
PLC and HMI control, intuitive operation
Interfaces for automatic feeding, material placement, demolding, and conveying can be reserved
Architectural ceramic tiles, wall tiles, and floor tiles
Ceramic slabs and large-format ceramic products
Refractory material products
Ceramic structural components
Any product that can be molded from powder using a mold
Different powder materials have different densities, moisture contents, flowability, and compressibility ratios.
The specific hydraulic press configuration needs to be determined by analyzing the actual raw materials, product shape, and target density to determine the parameter specifications.
Equipment Selection
Choosing a hydraulic press involves more than just determining the tonnage.
Actual projects typically require analysis of:
1. The length and width of the tile determine the pressure area;
2. The density of the raw material determines the required molding pressure;
3. The particle size distribution of the raw material powder affects the compaction process;
4. The product thickness affects the filling height of the mold cavity and the stroke opening of the hydraulic press;
5. The flow rate and automation configuration of the hydraulic system determine the production capacity.
1. Large-area products do not simply require increased total pressure. If the mold structure, material distribution uniformity, slider guidance, and pressure control are not optimized simultaneously, even a larger cylinder may not yield better molding results.
2. Determine the tile size first, then calculate the required pressing force. The hydraulic press tonnage should be calculated by working backward from the effective pressure area of the product.
Required pressing force = Effective pressing area of the tile × Forming pressure per unit area.
A reasonable pressure margin should be allowed during actual selection; the hydraulic press should not be operated near its maximum rated pressure for extended periods.
3. Powder characteristics directly alter the pressing process. Particle size distribution, moisture content, loose density, flowability, and granulation state all affect the compaction process.
After entering the mold, the powder typically undergoes processes such as material distribution-pre-compression-main compression-pressure holding-pressure release-demolding.
If high pressure is applied rapidly at the beginning, air inside the powder cannot be expelled in time, potentially increasing the risk of defects such as delamination and cracks.
4. The worktable, opening, and stroke must be designed around the mold. A correct hydraulic press tonnage does not guarantee mold installation.
Confirm: Workbench dimensions > Actual mold installation dimensions. Verify the maximum opening height, slide stroke, loading height, demolding space, mold change space, and the entry/exit space required for the automatic material feeding device.
Future plans include adding other product specifications; determine mold compatibility. Properly allocating space beforehand is usually less costly than modifying the mechanical structure after equipment is in production.
5. For mass production, the key is not just perfectly pressed individual bricks, but maintaining a similar state for thousands of consecutive cycles.
Determine the PLC control, pressure detection, displacement detection, proportional control, and the ability to set pressure and speed at different stages.
A more comprehensive system can also save process parameters for different ceramic tiles. After changing molds or products, the corresponding formula can be recalled, reducing production fluctuations caused by repeated manual adjustments.
6. Based on production capacity, work backwards through the hydraulic system. Production efficiency is related to a complete cycle:
Material feeding → Mold closing → Pre-pressing → Main press → Holding pressure → Pressure release → Return stroke → Demolding → Blank removal
The real optimization needed is the entire cycle time.
If the necessary pressing or venting process is shortened in order to increase speed, the result may ultimately be a higher scrap rate in exchange for a superficially higher yield.
7. The final selection should be based on "process matching." A suitable hydraulic press for ceramic powder pressing can be determined using the following logic:
Product specifications → Powder properties → Molding pressure → Mold structure → Hydraulic press tonnage → Worktable/stroke/aperture → Pressing process → Production cycle time → Automation configuration. Larger tonnage equipment does not necessarily improve product quality; instead, it may increase equipment investment, installed power, hydraulic system scale, and subsequent maintenance costs.
Get the right equipment solution for you
If you are looking for new tile production equipment or planning to upgrade your existing ceramic pressing production line, please provide us with the following information:
product name and purpose
maximum product size
product thickness
powder type
target molding pressure
mold size
expected daily or hourly output
Our technical team can then analyze the appropriate equipment pressure, worktable size, cylinder stroke, and automation configuration based on this information.
Tell us your tile dimensions, powder type, and production capacity requirements, and we'll recommend the right hydraulic press configuration for your application. Contact us today for a customized solution and quotation.
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